Rated tightening torques for mechanical parts of the 2AZ-FE Toyota RAV4 engine

Notes:

Below are the nominal tightening torques of the mechanical parts of the 2AZ-FE engine to ensure continuous operation of parts and mechanisms, as well as to avoid accidents due to overtightened connections. Three values ​​of the nominal tightening of the connections for different torque wrenches are indicated.

Drive belt.

Right front suspension element reinforcement x front crossmember, front suspension crossmember.

Torque: 96 N m / 989 kgf cm / 71 lbf in.

Valve clearance.

#1 camshaft bearing cap x cylinder head.

Torque: 29.5 Nm / 301 kgfcm / 22 in. lbf.

#1 camshaft bearing cap  x cylinder head.

Torque: 29.5 Nm / 301 kgfcm / 22 in. lbf.

#1 camshaft bearing cap  x cylinder head.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

#1 chain tensioner  x timing chain cover.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Chain drive gas distribution mechanism.

Chain tensioner plate x crankshaft bearing cap.

Torque: 12 N m / 122 kgf cm / 9 lbf in.

Oil pump drive shaft sprocket x oil pump.

Torque: 29.5 Nm / 301 kgfcm / 22 in. lbf.

Chain guide #1  x cylinder head, cylinder block.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Chain tensioner shoe x cylinder head, cylinder block.

Torque: 19 N m / 194 kgf cm / 14 lbf in.

Timing chain guide x crankshaft bearing cap.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Timing chain cover x cylinder head, cylinder block.

Torque for 10mm head A bolt: 9.0 N·m / 92 kgf·cm / 80 in. lbf.

12 mm head bolt B torque: 25 N·m / 255 kgf·cm / 18 in. lbf.

14mm head C-bolt torque: 55 Nm / 561 kgfcm / 41 lbf-in.

Nut tightening: 11 N m / 112 kgf cm / 8 lbf in.

V- ribbed belt tensioner x Timing chain cover.

Torque: 59.5 N m / 607 kgf cm / 44 lbf in.

Right engine mount bracket x timing chain cover.

Torque: 55 N m / 561 kgf cm / 41 lbf in.

Crankshaft pulley x crankshaft.

Torque: 180 N m / 1835 kgf cm / 133 lbf in.

Oil pan x crankcase with stiffening ribs.

Torque for bolt, nut: 9.0 N·m / 92 kgf·cm / 80 lbf-in.

Cylinder head cover x cylinder head.

Torque for bolt A: 11 N m / 112 kgf cm / 8 lbf in.

Torque for Bolt B: 14 N·m / 143 kgf·cm / 10 in. lbf.

Nut Torque: 11 Nm / 112 kgfcm / 8 in. lbf.

Engine wiring harness x cylinder head cover.

Torque: 8.4 N m / 86 kgf cm / 74 lbf in.

Support roller bracket x cylinder block.

Torque: 60 N m / 612 kgf cm / 44 lbf in.

Front engine mount cushion x front cross member.

Torque: 95 N m / 969 kgf cm / 70 lbf in.

Front engine mount cushion (coupling bolt x nut).

Torque: 145 N m / 1479 kgf cm / 107 lbf in.

Right engine mount cushion x body.

Torque: 95 N m / 969 kgf cm / 70 lbf in.

Right engine mount pad x engine mount bracket.

Torque for Nut A: 95 Nm / 969 kgfcm / 70 lbf-in.

Torque for Nut B: 52 Nm / 530 kgfcm / 38 lbf-in.

Radiator Expansion Tank x RH Radiator Mount, RH Engine Mount Cushion.

Torque: 5.0 N m / 51 kgf cm / 44 in. lbf.

#1 engine cover  x cylinder head.

Torque: 7.0 N m / 61 kgf cm / 62 lbf in.

Cylinder head.

Camshaft position sensor x cylinder head.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Contact oil pressure sensor x cylinder head.

Torque: 13 N m / 133 kgf cm / 10 lbf in.

Radio Tuning Capacitor x Cylinder Head.

Torque: 10 Nm / 102 kgfcm / 7 in. lbf.

Bolt of fastening of a head of the block of cylinders. Cylinder head x cylinder block.

Torque for 1st: 78.5 N·m / 800 kgf·cm / 58 lbf-in.

Tightening for 2nd: Turn 90° / Turn 90° / Turn 90°.

Camshaft gear x camshaft.

Torque: 54 N m / 551 kgf cm / 40 lbf in.

#2 camshaft drive sprocket x # 2 camshaft.

Torque: 54 N m / 551 kgf cm / 40 lbf in.

Camshaft bearing caps #1 and 2 x cylinder head.

Torque: 29.5 Nm / 301 kgfcm / 22 in. lbf.

#3 camshaft bearing cap x cylinder head.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Exhaust manifold x cylinder head.

Torque: 37 N m / 377 kgf cm / 27 lbf in.

Exhaust manifold heat shield #1  x exhaust manifold.

Torque: 12 N m / 122 kgf cm / 9 lbf in.

Manifold racks No. and 2 x cylinder block, exhaust manifold.

Torque: 44 N m / 449 kgf cm / 32 lbf in.

Oil dipstick guide x cylinder block.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Complete engine.

Drive disc x crankshaft.

Torque: 98 N m / 1000 kgf cm / 72 lbf in.

Driveshaft bearing bracket x cylinder block.

Torque: 64 N m / 653 kgf cm / 47 lbf in.

Hooks for hanging the engine No. 1 and 2 x cylinder head.

Torque: 38 N m / 387 kgf cm / 28 lbf in.

Left engine mount cushion x body.

Torque: 95 N m / 969 kgf cm / 70 lbf in.

Left engine mount cushion (coupling bolt).

Torque: 56 N m / 571 kgf cm / 41 lbf in.

Right engine mount cushion x body.

Torque: 95 N m / 969 kgf cm / 70 lbf in.

Right engine mount pad x engine mount bracket.

Torque for Nut A: 95 Nm / 969 kgfcm / 70 lbf-in.

Torque for Nut B: 52 Nm / 530 kgfcm / 38 lbf-in.

Rear right engine mount cushion x front suspension cross member.

Torque for bolt and nut: 95 N m / 969 kgf cm / 70 lbf in.

Rear right engine mount cushion (coupling bolt).

Torque: 95 N m / 969 kgf cm / 70 lbf in.

Front engine mount cushion x front cross member.

Torque: 95 N m / 969 kgf cm / 70 lbf in.

Front engine mount cushion (coupling bolt).

Torque: 145 N m / 1479 kgf cm / 107 lbf in.

Battery platform bracket x body.

Torque: 20 N m / 204 kgf cm / 15 lbf in.

Battery Bracket Reinforcement x Battery Carrier.

Torque: 20 N m / 204 kgf cm / 15 lbf in.

Front Battery Platform x Battery Bracket Reinforcement.

Torque: 20 N m / 204 kgf cm / 15 lbf in.

Air filter element x body.

Torque: 5.0 N m / 51 kgf cm / 44 in. lbf.

Radiator Expansion Tank x RH Radiator Mount, RH Engine Mount Cushion.

Torque: 5.0 N m / 51 kgf cm / 44 in. lbf.

Battery clamp bar x radiator upper bracket.

Torque for bolt: 8.5 N m / 87 kgf cm / 75 lbf in.

Battery Clamp x Battery Clamp Bolt.

Nut Torque: 5.0 Nm / 51 kgfcm / 44 in. lbf.

Engine block.

Balance shaft housing x crankcase with stiffening ribs.

Torque for 1st: 21.6 N·m / 220 kgf·cm / 16 lbf-in.

Tightening for 2nd: Turn 90° / Turn 90° / Turn 90°.

Connecting rod cap bolt. Connecting rod cap x connecting rod.

Torque for 1st: 24.5 N·m / 250 kgf·cm / 18 in. lbf.

Tightening for 2nd: Turn 90° / Turn 90° / Turn 90°.

Bolt of fastening of a cover of the bearing of a cranked shaft. Crankshaft bearing cap x cylinder block.

Torque for 1st: 40 N m / 408 kgf cm / 30 lbf in.

Tightening for 2nd: Turn 90° / Turn 90° / Turn 90°.

Stud x cylinder block.

Torque for A, C, and D bolts: 5.0 N·m / 51 kgf·cm / 44 in. lbf.

Torque for Bolt B: 21.5 N·m / 219 kgf·cm / 16 in. lbf.

Oil supply fitting #1 x cylinder block.

Torque: 7.0 N m / 71 kgf cm / 62 lbf in.

Connecting rod cap x connecting rod.

Torque for 1st: 24.5 N·m / 250 kgf·cm / 18 in. lbf.

Tightening for 2nd: Turn 90° / Turn 90° / Turn 90°.

Reinforced crankcase x cylinder block.

Torque: 24 Nm / 245 kgfcm / 18 in. lbf.

Oil supply valve filter x cylinder block.

Torque: 30 Nm / 306 kgfcm / 22 in. lbf.

Crane for draining the coolant from the cylinder block x cylinder block.

Torque: 25 Nm / 255 kgfcm / 18 in. lbf.

Hydraulic phase change valve x cylinder head.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Oil pan drain plug x oil pan.

Torque: 40 N m / 408 kgf cm / 30 lbf in.

Oil filter fitting x crankcase with stiffening ribs.

Torque: 29.5 Nm / 301 kgfcm / 22 in. lbf.

Oil filler cap x cylinder head cover.

Torque: 3.0 N m / 31 kgf cm / 26 lbf in.

Spark plug x cylinder head.

Torque: 25 Nm / 254 kgfcm / 18 in. lbf.

Breather x cylinder head cover.

Torque: 19 N m / 194 kgf cm / 14 lbf in.

Coolant bypass hose #3 x cylinder head.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Coolant bypass #1  x cylinder head.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Support roller bracket x cylinder block.

Torque: 60 N m / 612 kgf cm / 44 lbf in.

Hollow connecting bolt fitting. With oil cooler.

Torque: 25 Nm / 255 kgfcm / 18 in. lbf.

Oil cooler tube x cylinder head.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Source: TOYOTA RAV4 Multimedia Maintenance and Repair Manual since 2006. release