Front wheel drive shaft (CV joint "Tripod TJ")

Rice. 3.130. Front wheel drive shaft (CV joint "Tripod TJ")

Disassembly

NOTE

Do not disassemble the Tripod TJ external CV joint.

A special grease is used to lubricate the CV joints of the wheel drive shaft. Do not mix old and new grease or different types of grease.

After removal, replace the clamps of the CV joint protective covers with new ones.

Rice. 3.131. Removing the clamps for fastening the protective cover of the inner CV joint

Remove the clamps securing the protective cover of the inner CV joint and remove the protective cover from the body of the inner CV joint (Fig. 3.131).

ATTENTION

Be careful not to damage the protective cover when removing.

Rice. 3.132. Removing the retaining ring from the wheel drive shaft

Remove the retaining ring from the wheel drive shaft, then remove the SHRUS tripod assembly (Fig. 3.132).

Clean the CV joint tripod assembly.

Remove the clamps of the protective cover of the outer CV joint and remove the protective cover from the body of the outer CV joint.

Rice. 3.133. Installing adhesive tape

ATTENTION

If you intend to re-install the CV joint protective boot, then wrap the (plastic) insulating tape on the splined part of the shaft to prevent damage to the boot ( Fig. 3.133 ).

Examination

Check the wheel drive shaft spline for excessive wear or damage.

Make sure that there is no water, foreign particles, dirt or rust in the protective boot of the outer CV joint.

Make sure that the rollers on the axles of the tripod assembly rotate normally and there are no signs of excessive wear or corrosion.

Check the groove on the inner surface of the CV joint housing for signs of wear or corrosion.

Check the dynamic damper for damage or cracks.

Assembly

Wrap (plastic) duct tape around the spline of the drive shaft on the inner CV joint side to prevent damage to the protective boot.

Apply grease to the wheel drive shaft and install the protective covers of the CV joints.

Recommended lubricant

External CV joint (BJ): CENTOPLEX 278M/ 136K.

Inner CV joint (TJ): KLKTJ 41–182 (MS511–50, KOREA KLUBER).

Rice. 3.134. Installing a dynamic damper

To install the dynamic damper, holding the outer CV joint and the wheel drive shaft so that they are in a straight line, secure the dynamic damper with a clamp in the places indicated in Figure 3.134.

Fill the protective boot of the inner CV joint with special grease and install it in place.

Secure the protective cover of the inner CV joint with clamps.

Add special grease to the outer CV joint housing in an amount that matches the amount of grease removed during the test.

Install the protective cover of the outer CV joint.

Secure the protective cover of the outer CV joint with clamps.

Rice. 3.135. Installation of collars of protective covers

Establish collars of protective covers of external SHRUS at the appropriate distance from each other (to provide necessary volume of air in a cover), and then reliably tighten collars (fig. 3.135).

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