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T11 [2005 - 2014]
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Removal, troubleshooting and installation of the Chery Tiggo flywheel

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Tool
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Tools:

  • Open-end wrench - 10 mm
  • Open-end wrench - 13 mm
  • Open-end wrench - 16 mm
  • Open-end wrench - 17 mm
  • Mounting blade
  • Mandrel for centering the driven disk

Drift for centering the driven disk Chery Tiggo

  • lifting mechanism
  • torque wrench

Torque wrench Chery Tiggo

Parts and consumables:

  • Flywheel
  • Anaerobic Threadlocker
  • Flywheel mounting bolts

Note:

The flywheel is removed to replace the crankshaft rear oil seal, to replace it if the gear rim is damaged, and to grind the surface for the clutch disc.

1. Remove the gearbox.

Removing the Chery Tiggo gearbox

2. Remove the clutch.

Removing the Chery Tiggo clutch

3. Remove spacer ring.

Remove spacer ring Chery Tiggo

4. Remove the setting disk of the crankshaft position sensor.

Remove the setting disk of the crankshaft position sensor Chery Tiggo

5. Turn out six bolts of fastening.

We turn out six bolts of fastening of a flywheel of Chery Tiggo

6. Remove the flywheel.

Removing the Chery Tiggo flywheel

7. Check up a condition of teeths of a rim of a flywheel and in case of their damage replace a flywheel.

Checking the condition of the teeth of the flywheel rim Chery Tiggo

8. Replace the flywheel if there are marks and burrs on the contact surfaces of the clutch disc or crankshaft flange.

Checking the clutch disc Chery Tiggo

Checking the flange of the crankshaft Chery Tiggo

9. Also replace the flywheel if the dowel pins and threaded holes for securing the clutch pressure plate cover are damaged.

We check the dowel pins and threaded holes for attaching the casing of the Chery Tiggo clutch pressure plate

10. You can check the flywheel in a workshop with special equipment. The flywheel runout, measured on the ring gear, should not exceed 0.5 mm.

11. Establish a flywheel (combining the marks put before removal) and all removed knots in sequence, return to removal.

12. Lubricate the threads of the flywheel mounting bolts with an anaerobic thread locker, having previously degreased the bolts and the threaded holes for them. Tighten the bolts evenly in a criss-cross pattern in two steps:

1st - tighten the bolts to a torque of 25 N m (2.5 kgf m);

2nd - additionally tighten the bolts by an angle of 30 °.

Useful advice:

If possible, replace the flywheel mounting bolts with new ones each time the flywheel is removed.

The article is missing:

  • Tool photo
  • Photo of parts and consumables
  • High-quality repair photos

Source: http://chery-tiggo.dv13.ru/dvigatel/snyatie-defektovka-i-ustanovka-maxovika/

The article is missing:

  • Repair described incorrectly

The article lacks:

  • Ремонт описан неправильно
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