Nominal tightening torques for the mechanical parts of the 2AD-FHV Toyota RAV4 engine

Notes:

Below are the nominal tightening torques of the mechanical parts of the 2AD-FHV engine to ensure continuous operation of parts and mechanisms, as well as to avoid accidents due to overtightened connections. Three values ​​of the nominal tightening of the connections for different torque wrenches are indicated.

Reinforcement x front cross member.

Torque: 95 N m / 969 kgf cm / 70 lbf in.

Reinforcement x front suspension cross member.

Torque: 95 N m / 969 kgf cm / 70 lbf in.

Hook for hanging the engine No. 1 x cylinder head.

Torque: 40 N m / 408 kgf cm / 30 lbf in.

Hook for hanging the engine No. 2 x cylinder head.

Torque: 40 N m / 408 kgf cm / 30 lbf in.

Engine oil level sensor x oil pan #2.

Torque: 7.0 N m / 71 kgf cm / 62 lbf in.

Turbocharger x exhaust manifold.

Torque: 60 N m / 612 kgf cm / 44 lbf in.

Bracket for turbocharger x turbocharger.

Torque: 36 N m / 367 kgf cm / 27 lbf in.

Turbocharger bracket x cylinder head.

Torque: 36 N m / 367 kgf cm / 27 lbf in.

Exhaust manifold x cylinder head.

Torque: 47 N m / 479 kgf cm / 35 lbf in.

Driveshaft bearing bracket x cylinder block.

Torque: 64 N m / 653 kgf cm / 47 lbf in.

Water intake housing x timing chain cover.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Coolant bypass pipe No. 2 x cylinder block.

Torque: 11 N m / 112 kgf cm / 8 lbf in.

Turbine oil line No. 1 x cylinder block.

Torque: 35 Nm / 357 kgfcm / 26 in. lbf.

Turbine oil line No. 1 x oil cooler bracket.

Torque: 35 Nm / 357 kgfcm / 26 in. lbf.

Coolant bypass #3 x cylinder head.

Torque: 21 N m / 214 kgf cm / 15 lbf in.

Coolant temperature sensor x cylinder head.

Torque: 19.6 Nm / 200 kgfcm / 14 in. lbf.

Oil cooler x oil cooler bracket.

Torque: 11 N m / 112 kgf cm / 8 lbf in.

Intake manifold x cylinder head.

Torque: 26 N m / 265 kgf cm / 19 lbf in.

Engine cover bracket x intake manifold.

Torque: 20 N m / 204 kgf cm / 15 lbf in.

Boost pressure sensor x engine cover bracket.

Torque: 8.8 N m / 90 kgf cm / 78 lbf in.

Oil dipstick guide x cylinder block.

Torque: 33 Nm / 337 kgfcm / 24 in. lbf.

V- ribbed belt tensioner x Timing chain cover.

Torque: 20 N m / 204 kgf cm / 15 lbf in.

Transverse engine support bracket x cylinder head.

Torque for bolt A: 28 N m / 286 kgf cm / 21 lbf in.

Bracket support transversely located engine x cylinder block.

Torque for bolt B, nuts: 80 N m / 816 kgf cm / 59 lbf in.

Track Roller #1  x Timing Chain Cover.

Torque: 40 N m / 408 kgf cm / 30 lbf in.

Track Roller #2 x Transverse Engine Mount Bracket.

Torque: 40 N m / 408 kgf cm / 30 lbf in.

Flywheel x crankshaft.

Torque: 70.5 Nm / 719 kgfcm / 52 in. lbf.

Rear Right Engine Mount Bracket x Rear Right Engine Mount Cushion.

Torque: 95 N m / 969 kgf cm / 70 lbf in.

Front engine mount bracket x front engine mount cushion.

Torque: 145 N m / 1479 kgf cm / 107 lbf in.

Left engine mount bracket x left engine mount pad.

Torque: 56 N m / 571 kgf cm / 41 lbf in.

Right Engine Mount Cushion x Transverse Engine Mount Bracket.

Torque for bolt, nut A: 95 N·m / 969 kgf·cm / 70 lbf-in.

Nut Torque: 52 Nm / 530 kgfcm / 38 in. lbf.

Front cross member x body.

Torque for bolt A: 96 N m / 979 kgf cm / 71 lbf in.

Front suspension cross member x body.

Torque for bolts B, C: 145 N m / 1478 kgf cm / 107 lbf in.

Rear suspension bracket x body.

Torque for bolt D: 93 N m / 948 kgf cm / 69 lbf in.

Clutch slave cylinder x transmission.

Torque: 12 N m / 122 kgf cm / 9 lbf in.

High pressure pipeline x compressor.

Torque: 9.8 N m / 100 kgf cm / 7 lbf in.

Evac valve bracket x cylinder head.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Starter wire x starter.

Torque: 9.8 N m / 100 kgf cm / 7 lbf in.

Service bolt x balance shaft.

Torque: 1.5 N m / 15 kgf cm / 13 lbf in.

Connecting rod x connecting rod cap.

Torque for 1st: 40 N m / 408 kgf cm / 30 lbf in.

Tightening for 2nd: Turn 90° / Turn 90° / Turn 90°.

Crankshaft bearing cap x cylinder block.

Torque for 1st: 60 N m / 612 kgf cm / 44 lbf in.

Tightening for 2nd: Turn 90° / Turn 90° / Turn 90°.

Crankshaft bearing cap x cylinder block.

Torque: 18 N m / 184 kgf cm / 13 lbf in.

Stud x cylinder block.

Torque for bolt A: 3.0 N·m / 31 kgf·cm / 27 in. lbf.

Torque for Bolt B: 20 ​​N·m / 204 kgf·cm / 15 in. lbf.

Torque for bolt C: 2.0 N·m / 20 kgf·cm / 18 in. lbf.

Stud x crankshaft bearing cap.

Torque: 5.0 N m / 51 kgf cm / 44 in. lbf.

Stud x cylinder head.

Torque for studs A, B: 12 ​​N m / 122 kgf cm / 9 lbf in.

Torque for stud C: 5.0 Nm / 51 kgfcm / 44 in. lbf.

Torque for D stud: 8.0 N m / 82 kgf cm / 71 lbf in.

Coolant drain cock x cylinder block.

Torque: 20 N m / 204 kgf cm / 15 lbf in.

Maximum Torque: 80 Nm / 816 kgfcm / 59 lbf-in.

Crankshaft position sensor gear #1 x crankshaft.

Torque: 10.5 N m / 107 kgf cm / 8 lbf in.

Oil slinger plate x cylinder block.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Oil supply fitting #1  x cylinder block.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Engine balancer x crankshaft bearing cap.

Torque for 1st: 50 N m / 510 kgf cm / 37 lbf in.

Tightening for 2nd: Turn 90° / Turn 90° / Turn 90°.

Oil deflector x cylinder block.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Cylinder head x cylinder block. New bolt.

Torque for 1st: 50 N m / 510 kgf cm / 37 lbf in.

Tightening for 2nd: Turn 270° / Turn 270° / Turn 270°.

Tightening for 3rd: Turn -180° / Turn -180° / Turn -180°.

Tightening for 4th: Turn 270° / Turn 270° / Turn 270°.

Cylinder head x cylinder block. Used bolt.

Torque for 1st: 50 N m / 510 kgf cm / 37 lbf in.

Tightening for 2nd: Turn 270° / Turn 270° / Turn 270°.

Camshaft bearing cap x cylinder head.

Torque for #1-16 bolts: 10 N·m / 102 kgf·cm / 7 in. lbf.

Torque for #17-20 bolts: 25 N·m / 255 kgf·cm / 18 in. lbf.

Torque for hollow connection bolt nipple: 17 N m / 173 kgf cm / 13 lbf in.

Camshaft drive sprocket x #2 camshaft.

Torque: 20 N m / 204 kgf cm / 15 lbf in.

Chain guide #1 x cylinder block.

Torque: 21 N m / 214 kgf cm / 15 lbf in.

Chain tensioner x cylinder block.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Timing chain cover x cylinder block.

Torque (excluding bolt A): 31.5 N·m / 321 kgf·cm / 23 lbf-in.

Torque for bolt A: 21 N m / 214 kgf cm / 15 lbf in.

Plug x timing chain cover.

Torque: 19 N m / 194 kgf cm / 14 lbf in.

Crankshaft pulley x crankshaft.

Torque: 250 Nm / 2550 kgfcm / 184 in. lbf.

Injector body retainer support x cylinder head.

Torque: 11 N m / 112 kgf cm / 8 lbf in.

Cylinder head cover x cylinder head.

Torque: 11 N m / 112 kgf cm / 8 lbf in.

Source: TOYOTA RAV4 Multimedia Maintenance and Repair Manual since 2006. release