Mitsubishi
Outlander
XL [2005 - 2012]
Petrol
XL [2005 - 2012]
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Checking the oil clearance of the camshafts of engines 4B12 and 4B11 Mitsubishi Outlander XL 2007 - 2012

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Tools:

  • Knife
  • torque wrench
  • Head 10 mm
  • Head 12 mm

Parts and consumables:

  • Cleaner (or solvent)
  • Plastic gauge Plastigauge PL-X (0.018 - 0.045 mm)

Plastic gauge Plastigauge PL-X for measuring the oil clearance of camshafts of 4B12 and 4B11 Mitsubishi Outlander XL engines

  • rags

Notes:

How to remove the camshafts and what tools are used for this, see  here .
​This method of checking camshafts and cylinder head greatly simplifies the procedure for determining clearances in head parts such as camshaft bearings.

1.  Clean the camshaft beds on the cylinder head, camshaft bearing caps and shaft journals from oil and grease deposits.

Cleaned bed camshafts on the cylinder head of the 4B12 Mitsubishi Outlander XL engine

2.  Install the lower exhaust camshaft bearing shell onto the cylinder head, then carefully place the Mitsubishi Outlander HL camshaft.

Placement of the lower bearing shell of the exhaust camshaft of the engine 4B12 Mitsubishi Outlander XL

3.  Cut off a piece of plastic gauge with a length that matches the width of the neck, then put it on the camshaft neck along its axis.

Installing a plastic gauge on the neck of the exhaust camshaft of the 4B12 Mitsubishi Outlander XL engine

4.  Carefully install the camshaft bearing caps on the cylinder head and tighten the mounting bolts to the nominal torque in two or three steps in the order shown in the figure. Tightening torque: passage 1 - 6 ± 1 Nm; passage 2 - 12 ± 1 Nm.

Wrapping of bolts of fastening of covers of bearings of a camshaft of exhaust valves of the engine 4B12 Mitsubishi Outlander XL

The tightened bolts of fastening of covers of bearings of a camshaft of exhaust valves of the engine 4B12 Mitsubishi Outlander XL

Note:

Since the camshaft bearing caps with oil feed and the camshaft thrust bearing caps have the same shape as other bearing caps, for correct installation, check that the identification mark and number of the caps correspond with the installation location (inlet and exhaust valve side identification) and the bearing number:
I - intake camshaft:
E - exhaust camshaft.

Identification marks for 4B12 Mitsubishi Outlander XL engine camshaft bearing caps

5.  Install the upper camshaft bearing onto the camshaft.

4B12 Mitsubishi Outlander XL Engine Camshaft Upper Bearing

6.  Install the front camshaft bearing cover on the cylinder head and tighten the cover fastening bolts to the specified torque of 17 ± 3 Nm in the sequence of numbers indicated on the left side of the figure (1).

Installed front camshaft bearing cover on the cylinder head of the 4B12 Mitsubishi Outlander XL engine

The sequence of tightening the bolts of the cover of the front bearing of the camshafts of the engine 4B12 Mitsubishi Outlander XL

Note:

If the front camshaft bearing cover is installed incorrectly (at an angle), it may be damaged when tightening the fastening bolts.
Install the front camshaft bearing cap onto the cylinder head and camshafts correctly.

7.  Finally tighten the camshaft front bearing cap bolts to a nominal torque of 30 ± 2 Nm in the sequence of numbers shown on the right side of the figure (2) above.

The tightened bolts of fastening of a cover of the forward bearing of camshafts of the engine 4B12 Mitsubishi Outlander XL

8.  Turn away bolts of fastening of a cover of the forward bearing of camshafts in two-three steps in the order specified in drawing, and remove a cover.

The sequence of unscrewing the bolts of the cover of the front bearing of the camshafts of the engine 4B12 Mitsubishi Outlander XL

Note:

Be careful not to drop the upper camshaft bearing.

9.  Turn away bolts of fastening of covers of bearings of camshafts in four-five receptions in the sequence specified in drawing, and carefully remove covers.

The sequence of unscrewing the bolts of the bearing caps of the camshafts of the 4B12 Mitsubishi Outlander XL engine

Note:

If the camshaft bearing cap bolts are loosened in one go, the movement of the camshaft under the force of the valve springs can lead to the bolts pulling out and damage to their threads.

10.  Measure the width of the crushed plastic gauge wire at its widest point using the scale printed on the plastic gauge package. For comparison, nominal camshaft oil clearances are 0 - 0.032 mm.

Measuring the width of the crushed plastic gauge on the camshaft bearing journal of the 4B12 Mitsubishi Outlander XL engine

The article is missing:

  • Tool photo
  • Photo of parts and consumables

Source:  carpedia.club

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