Installing the remaining components of the 1MZ-FE engine

Install a new gasket and exhaust manifold and tighten the six mounting nuts evenly in several passes to 49 Nm.

Install the power steering pump bracket and torque the mounting bolts to 43 Nm.

Install the mounting plate on the cylinder head, tightening the mounting bolt with a tightening torque of 8 Nm.

Install motor wiring protection.

To install the #3 timing belt cover, make sure that the cover gaskets are not split or cracked. If necessary, replace the gaskets by doing the following:

– using a screwdriver or a scraper, remove the remnants of the old gasket;

Rice. 2.309. Scheme for the correct installation of the gasket on the cover No. 3 of the timing belt: 1 - gasket; 2 - sealant; D - 335 mm; E - 180 mm; F - 133 mm; G - 72 mm

- remove the protective paper from the new gasket and stick the gasket, as shown in Figure 2.309.

Check if the new gasket has stuck well.

Rice. 2.310. Installing the crankshaft pulley: 1 - pulley

Before installing the crankshaft pulley, align the alignment key on the crankshaft with the keyway in the pulley (Fig. 2.310).

Install the crankshaft sprocket of the belt guide (speed sensor rotor) inward. Install the toothed pulley plate and tighten the plate mounting bolt with a tightening torque of 8 Nm.

Install the washer and tighten the tensioner roller bolt.

Check if the tensioner rotates smoothly.

Install the intermediate pulley, tighten the fastening bolt to a torque of 43 Nm and check that the pulley rotates smoothly.

Rice. 2.311. Correct orientation of the front camshaft pulley belts

Align the key on the camshaft with the keyway on the pulley and install the pulley on the shaft. Establish a gear pulley of a forward camshaft of a guide of a belt inside (fig. 2.311).

Using the special tool, install and tighten the pulley bolts to 125 Nm.

Rice. 2.312. Installing the coolant pump

Establish the pump of a cooling liquid, having tightened four bolts and two nuts of fastening of the pump the moment of an inhaling of 8 Н·м (fig. 2.312).

Install the timing belt cover and tighten the six bolts to 8 Nm.

Close the spark plugs.

Install the ignition coils.

Install two new gaskets to the cooling system inlet pipe. Connect the cooling system outlet pipe to the coolant bypass hose. Install the outlet pipe, two washers and alternately tighten the two bolts and two nuts to a tightening torque of 15 Nm.

Install the intake manifold, fuel injector manifold, two washers and evenly tighten the nine bolts and two nuts in several passes to 15 Nm.

Install the upper intake manifold assembly.

Install engine bracket #1 and tighten the two bolts to 39 Nm.

Install the upper part of the intake manifold and tighten the two bolts of its fastening with a tightening torque of 20 Nm.

Connect electrical wiring and hoses.

Install the engine cover.

Fill with coolant.

Source: http://automn.ru/toyota-camry-01/toyota-41973-10.m_id-5782.m_id2-5806.html