Replacing the intake manifold gasket of the Ford Focus 2 car engine

Tools:

• Wrench with Torx tip T25
• socket wrench
• socket for socket wrench 10
• Screwdriver flat medium

Parts and consumables:

• intake manifold gasket
• O-rings for fuel injectors

Notes:

A gasket is installed between the flanges of the cylinder head and the intake manifold. If this gasket is leaking, the engine runs unevenly (“troit”). If the problem cannot be corrected by tightening the intake manifold mounting, replace the gasket.

Replacing the intake manifold gasket Ford Focus 2.

Engines 1.4 and 1.6 L R4 Duratec 16V 

1.  Reduce the pressure in the supply system. Disconnect the wire from the "minus" terminal of the battery and remove the air supply sleeve.

2. Remove the crankcase ventilation pipe.

3.  Disconnect from a fuel stage the pipeline of giving of fuel, remove a stage of electric sockets of atomizers and a fuel stage.

4.  Turn out the screw of fastening of an arm of the indicator of level of oil.

5. Disconnect the hoses of the vacuum brake booster and the canister purge valve from the intake manifold.

6. Slide up the latch and disconnect the wiring harness block from the throttle assembly cover.

7.  Turn out seven bolts of fastening of an inlet collector and remove an inlet collector in gathering with throttle knot and the lining established under it.

8.  Install the intake manifold with a new gasket. Tighten the mounting bolts evenly crosswise, starting with the outer bolts and moving to the middle ones, with a torque of 15 Nm (1.5 kgf-m).

9.  Install all removed parts in the reverse order of removal. When installing the fuel rail, use new fuel injector O-rings.

Replacing the intake manifold gasket Ford Focus 2.

Engine 1.6L R416V Duratec Ti-VCT 

1.  Reduce the pressure in the supply system. Disconnect the wire from the "minus" terminal of the battery and remove the air supply sleeve.

2.  Remove the crankcase ventilation pipe.

3.  Disconnect from a fuel stage the pipeline of giving of fuel, remove a stage of electric sockets of atomizers and a fuel stage.

4. Turn out the screw of fastening of an arm of the indicator of level of oil.

5. Disconnect the hoses of the vacuum brake booster and the canister purge valve from the intake manifold.

6. Slide up the latch and disconnect the wiring harness block from the throttle assembly cover.

7.  Turn out seven bolts of fastening of an inlet collector and remove it in gathering with throttle knot and the lining established under it.

8.  Install the intake manifold with a new gasket. Tighten the mounting bolts evenly crosswise, starting with the outer bolts and moving to the middle ones, with a torque of 15 Nm (1.5 kgf-m).

9.  Install all removed parts in the reverse order of removal. When installing the fuel rail, use new fuel injector O-rings.

Replacing the intake manifold gasket Ford Focus2.

1.8 and 2.0L R4 Duratec-HE 16V engines 

1.  Reduce the pressure in the supply system. Disconnect the wire from the "minus" terminal of the battery and remove the air supply sleeve.

2. Slide up the latch and disconnect the wiring harness block from the throttle assembly cover.

3. Disconnect the fuel line from the fuel stage.

4. Disconnect the adsorber purge line from the fitting.

5. Turn out the screw of fastening of an arm of the indicator of level of oil.

6. Turn out bolts of fastening of an inlet collector and remove an inlet collector in gathering with throttle knot.

Note:

This is how the Ford Focus 2 intake manifold mounting bolts are located

7.  Remove old gaskets.

8.  Install the intake manifold with a new gasket. Tighten the mounting bolts evenly crosswise, starting with the outer bolts and moving to the middle ones, with a torque of 15 Nm (1.5 kgf-m).

9.  Install all removed parts in the reverse order of removal. When installing the fuel rail, use new fuel injector O-rings.

The article is missing:

• High-quality repair photos
• Repair Descriptions

Source: http://www.samoremont-avto.ru/ford-focus2-repair-manual-p115.html.