EA64F Manual Transmission Tightening Torques Toyota RAV4

Notes:

Below are the nominal tightening torques of the EA64F mechanical transmission parts to ensure continuous operation of parts and mechanisms, as well as to avoid premature failure due to improperly tightened connections. There are three values ​​of nominal puffs for different torque wrenches.

Mechanical transmission assembly.

Drain plug x manual transmission housing in final drive.

Torque: 39 N m / 402 kgf cm / 29 lbf in.

Oil filler plug x manual transmission case in final drive unit.

Torque: 39 N m / 402 kgf cm / 29 lbf in.

Shift cable assembly x pos.

Torque: 5.0 N m / 51 kgf cm / 44 in. lbf.

Shift lever set bolt assembly.

Torque: 12 N m / 122 kgf cm / 9 lbf in.

Rear engine mount bracket x front transmission.

Torque: 64 N m / 653 kgf cm / 47 lbf in.

Front engine mount bracket x front transmission.

Torque: 64 N m / 653 kgf cm / 47 lbf in.

Left Engine Mount Bracket x Front Transmission.

Torque: 64 N m / 653 kgf cm / 47 lbf in.

Left stiffener x set bolt.

Torque: 46 N m / 469 kgf cm / 34 lbf in.

Right stiffener x set bolt.

Torque: 46 N m / 469 kgf cm / 34 lbf in.

Manual transmission assembly x engine *1.

Torque: 64 N m / 653 kgf cm / 47 lbf in.

Manual transmission assembly x engine *2.

Torque: 46 N m / 469 kgf cm / 34 lbf in.

Heat and noise shield for oil pan x engine.

Torque: 9.0 N m / 92 kgf cm / 80 lbf in.

Clutch slave cylinder set bolt assembly.

Torque: 12 N m / 122 kgf cm / 9 lbf in.

Air inlet #1  x manual transmission.

Torque: 12 N m / 122 kgf cm / 9 lbf in.

Air inlet #1  x hose clamp.

Torque: 6 N m / 61 kgf cm / 53 lbf in.

Block of mechanical transmission in the block with the main transfer.

Bearing lock plate bolt x front transmission case. 

Torque: 11 N m / 1158 kgf cm / 8 lbf in.

Manual transmission housing x front transmission housing.

Torque: 29 N m / 299 kgf cm / 22 lbf in.

Transmission oil separator x front transmission.

Torque: 8.0 N m / 87 kgf cm / 75 lbf in.

Shift Fork Stem #5 & #6  x Shift Fork #3.

Torque: 20 Nm / 204 kgfcm / 14 in. lbf.

Reverse shift fork shaft x No. 4 shift fork.

Torque: 20 Nm / 204 kgfcm / 14 in. lbf.

Shift Fork Shaft #1 & #2  x Shift Fork #1.

Torque: 20 Nm / 204 kgfcm / 14 in. lbf.

Transmission oil separator x manual transmission housing.

Torque: 8.5 N m / 87 kgf cm / 75 lbf in.

Reverse idler shaft bolt x manual transmission case.

Torque: 80 N m / 816 kgf cm / 59 lbf in.

Shift Ball Plug x Manual Transmission Case.

Torque: 22 N m / 228 kgf cm / 17 lbf in.

Manual transmission housing plug x manual transmission housing *1.

Torque: 55 N m / 561 kgf cm / 41 lbf in.

Manual transmission housing plug x manual transmission housing *2.

Torque: 22 N m / 228 kgf cm / 17 lbf in.

Select and shift lever shaft x manual transmission housing.

Torque: 19 Nm / 190 kgfcm / 14 in. lbf.

Shift link pin x manual transmission housing.

Torque: 30 Nm / 306 kgfcm / 22 in. lbf.

#2 ball detent assembly x manual transmission case.

Torque: 29 N m / 299 kgf cm / 22 lbf in.

#1 ball detent assembly x manual transmission case.

Torque: 39 Nm / 400 kgfcm / 29 in. lbf.

Reversing light switch assembly x manual transmission case.

Torque: 40 Nm / 410 kgfcm / 30 in. lbf.

Selector crank assembly x manual transmission case.

Torque: 20 N m / 204 kgf cm / 15 lbf in.

Floor shift lever support bracket x manual transmission housing.

Torque: 17 N m / 173 kgf cm / 13 lbf in.

Gear lever shaft x damper.

Torque: 19 Nm / 193 kgfcm / 14 in. lbf.

Shift Gate Plate x Inner Shift Lever #1.

Torque: 8.5 N m / 87 kgf cm / 75 lbf in.

Front differential ring gear x front differential housing.

Torque: 106 N m / 1081 kgf cm / 78 lbf in.

Source:  TOYOTA RAV4 Multimedia Maintenance and Repair Manual since 2006. release