GF1A Transfer Case Tightening Torques Toyota RAV4

Notes:

Below are the nominal tightening torques of the parts of the GF1A transfer case to ensure continuous operation of parts and mechanisms, as well as to avoid premature failure due to improperly tightened connections. There are three values ​​of nominal puffs for different torque wrenches.

Breather oil slinger x transfer case housing.

Torque: 6.5 N m / 66 kgf cm / 58 lbf in.

Output shaft x transfer box gear nut.

Torque: 360 Nm / 3700 kgfcm / 266 lbf-in.

Drive gear front bearing x transfer case housing.

Torque: 38 N m / 390 kgf cm / 28 lbf in.

Transfer Case Cover #1  x Transfer Case Case.

Torque: 47 N m / 480 kgf cm / 35 lbf in.

Transfer case drain plug x transfer case housing.

Torque: 49 N m / 500 kgf cm / 36 lbf in.

Transfer case drain plug x transfer case housing.

Torque: 49 N m / 500 kgf cm / 36 lbf in.

Transfer case and transmission locating threaded stud x transfer case housing.

Torque: 39 Nm / 400 kgfcm / 29 in. lbf.

Transfer case assembly x transaxle with final drive.

Torque: 69 N m / 700 kgf cm / 51 lbf in.

AWD control unit x body.

Torque: 4.5 N m / 46 kgf cm / 40 lbf in.

Source:  TOYOTA RAV4 Multimedia Maintenance and Repair Manual since 2006. release