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Removal and installation of the Hyundai ix35 fuel pump module

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Tool
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Tools:

  • L-shaped socket wrench 8 mm
  • L-shaped socket wrench 14 mm
  • Pliers
  • Phillips screwdriver, medium 
  • Screwdriver flat medium

Parts and consumables:

  • Paper towel
  • Insulating tape
  • Wet rag
  • Fuel pump module (if required) (31110-2S000)

Note:

This article describes how to remove the fuel pump on a Hyundai ix35 car.

1. Open the trunk, raise the shelf in the trunk where the spare wheel is located and unscrew the rear seat bolt.

The location of the rear seat mounting bolt on a Hyundai ix35

The location of the rear seat mounting on a Hyundai ix35 car

Unscrew the rear seat bolt on a Hyundai ix35 car

2. Pull the seat up from the left and right ends (so that the latches come out of the latches), disconnect the seat heating wire block (there are two of them, on the right and on the left) and remove the seat from the car.

Rear seat lock on a Hyundai ix35 car

Disconnect the rear seat heating wire harness on a Hyudnai ix35

Remove rear seat sofa from Hyundai ix35

3. On the left side of the car there is a hatch. Raise the upholstery of the hatch and fix it with a seat belt so that it does not interfere.

Fix the trim of the fuel module cover on the Hyundai ix35

4. Unscrew the four self-tapping screws of the fuel module cover, tilt the fuel module cover back and, with the ignition off, squeeze the clamps of the wiring harness block and disconnect the block from the fuel module cover connector.

Fuel module cover mounting location on Hyundai ix35

Disconnect the fuel module cover wiring harness on a Hyundai ix35

Remove fuel module cover on Hyundai ix35

Note:

If the ignition was turned on shortly before starting the dismantling of the fuel module, then it is necessary to relieve the fuel pressure in the fuel system. To do this, we start the engine and, if it starts, let it idle until it stops due to running out of fuel in the system. Then, turn on the starter for 2–3 s. After that, the fuel pressure in the supply system will be reset.​

5.  Squeeze the ends of the hose clamp with pliers and disconnect the hose (shown by the red arrow). Using a screwdriver, press the green lever into the base of the hose, and remove the hose (shown by the green arrow).

Remove fuel module hoses on Hyundai ix35

6. Using paper towel and duct tape, plug the hoses to keep dirt out.

Install fuel module hose plug on Hyundai ix35

Plug fuel module hoses from dirt on a Hyudnai ix35

7. Bring both hoses under the body so that they do not interfere when removing the fuel module (one hose can be hidden behind a clip, and the second can simply be fixed with electrical tape).

Hide fuel module hose behind clip on Hyundai ix35

Hide the fuel module hose under the body on a Hyundai ix35

Note:

Use a damp cloth to clean the dirt from the fuel module, and it is better to moisten the surface of the fuel module with water so that the dirt loses its volatility and does not get into the open tank.

8.  Using an “8” wrench or (with a Phillips screwdriver), unscrew the eight bolts securing the pressure plate of the module cover, remove the plate and remove the fuel module.

The location of the fuel module pressure plate bolts on a Hyundai ix35 car

Remove the fuel module on a Hyundai ix35

The fuel module has already been removed.

Fuel module 31110-2S000 on Hyundai ix35

Fuel pump module for Hyundai ix35.

Note:

Remove carefully so as not to catch the float of the fuel gauge sensor.​

Fuel gauge sensor on Hyundai ix35

Fuel level sensor for Hyundai ix35.

9.  Install the fuel module and all parts in the reverse order of removal.

The article is missing:

  • Tool photo
  • Photo of parts and consumables
  • High-quality repair photos

Source:  http://carpedia.club/

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